When exposed to heat and electrical charges, the powder goes through a chemical bonding process and melts, hardening into a solid surface that perfectly contours to the item covered. We value you as our customer and will continue to provide you high quality service and safety. Metals used in residential homes and commercial buildings are coated to protect from rust, chipping and scratching. Powder coating works by applying dry colour powder to a metal surface, before ‘baking’ the colour onto the surface using heat to form a hard finish. Powder coating is a method by which surfaces are covered with dry powder. If you’ve ever dabbled in any kind of DIY before, whether at home or work, you may well have come across powder coating. We will be reaching out to all customers regarding the installation and scheduling of all product. A healthy human hair is about one mil thick. The powder coating process is an alternate means of coloring metal parts, whether they’re automotive parts or pieces of a model. With liquid paint, horizontal and vertical painted surfaces often have differences in appearances, but powder coating typically provides a uniform visual appearance by Rusty Lions December 1, 2020. Thicker parts can be problematic with powder coating. The remaining powder bonds to the carbonized powder at a molecular level. All Rights reserved. On the surface, the dry powder is coated and then baked in the oven until it has reached its melting point. The powder-coat process entails the application of electrostatically charged particles onto the surface of the substrate. Once inside, the oven bakes the powder onto the piece. The process works well and is non-toxic, which will add to its popularity. In 2006, we were able to expand our services to include powder coating and media blasting. There are times when a powder coating will be applied while it is in the process of a fluidized bed application. The powder coating process might be perfect for you. Powder coating is a great alternative to conventional painting techniques. If you have heavier rims or larger parts that you plan to use with your vehicle, then your advantages may be … On these racks they are conveyed through the entire coating process. What do bicycles, aluminium doors and kitchen cabinets all have in common? The stuck-on powder can be removed with a clean, fresh shop towel and denatured alcohol. Step # 3: Curing. Powder coating starts with thepretreatment of the workpiece to be painted. Powder-coated is often touted as one of the benefits and features whenever a manufacturer is describing its latest products. Essentially, it is paint without its liquid carrier, but with other ingredients that make it act in a certain way during curing and finishing. View all posts by: Steelmor Administrator, This website was proudly designed, developed and is maintained by the team at Ipcoweb Digital. Think of it as paint with the solvent part removed. The specialised spray gun charges the powder particles which allows them to stick to the grounded part being coated, and the whole piece is then heat cured. But how does it work? After the item is completely covered in powder, it is placed into an industrial oven. Here’s how the powder coating process works. to work with, dispose of and transport and brings unbeatable ... Powder coating allows for much thicker coatings than liquid paint, without running or sagging. This leaves behind a rock-hard shell which is highly resistant to scratches, chipping or rubbing off. Painting metal parts can be a royal pain. In comparison, powder coating … The colour powder is applied electrostatically using a power gun. Paint usually is applied in multiple coats with two p… All final payments can be accepted by mail or charged to a credit card. Powder coating is a popular alternative to liquid painting that looks great on automotive and motorcycle parts, patio furniture, staircases and so many other items in need of restoration. Here is a powder coating infographic that covers the very basic steps of powder coating. This means that it is sprayed on using compressed air, passing over an electrode … How Does Powder Coating Work . The composition stays the same once the curing process took place. Powder coating is usually applied electrostatic-ally using a process called electrostatic spray disposition (ESD). This painting process is known for forming a great finish on metal surfaces. We believe in American-made products and hard work. As the powder is blown over the part, the positive and negative charges are magnetically attracted to one another, causing the powder to cling to the part, like a balloon sticks to a wall from static electricity. It consists of several steps. This includes oil from the skin that may be transferred from handling the piece. The powder may be a thermoplastic or a thermoset polymer. Once the powder is applied evenly to the work piece, it is moved from the powder coating bay into the oven where it is heated up to gel the primer. Powder coating is a dry coating process, very different to applying liquid paint finishes. It is … We have all experienced the frustration of running paint on a piece of furniture or a wall as we try in vain to achieve a smooth finish. How does powder coating work, and what makes it such a versatile skin? It is no surprise that powder coating has become increasingly popular over the last few years and continues to grow in popularity in 2018. 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